MICA-BASED FLAT BAND
TYPE ELECTRIC HEATERS
APPLICATIONS
Handling and processing of plastic raw materials, extruded molds, packaging machinery, and various areas of the textile industry.
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Mica-based flat band electric heaters are widely used in the plastics industry and beyond, due to their excellent thermal conductivity, compact design, and adaptability to flat surfaces. They are ideal for:
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PVC profile extrusion lines
Used to maintain precise and uniform heating along the die heads and profile calibration units. -
Extrusion of plastic profiles or sheets (PP, PE, ABS, etc.)
Ensures consistent temperature during shaping and forming processes. -
Extruded molds and tooling systems
Maintains mold temperature stability for high-precision production. -
Packaging machinery
Provides localized heating for sealing, forming, or cutting operations. -
Textile industry machinery
Applied in laminating, drying, or fabric treatment equipment requiring uniform surface heating.
DESCRIPTION
TECHNICAL SPECIFICATIONS
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Maximum operating temperature: 400 °C
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Optional accessories: Fiberglass and silicone-insulated cables
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Available voltage options: Can be manufactured for 110 V, 230 V, or 400 V
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Housing materials: Available in aluminized steel, stainless steel, or galvanized steel
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Plug options: Optional European-type plug or standard iron plug available
High-Quality Mica Heaters – Caldor Industrial
We specialize in the production of high-quality mica heaters and open heating elements, specifically designed without additional casing or housing.
Mica heating elements are widely used across various industries, including food processing equipment, packaging machinery, plastic and rubber manufacturing, as well as other industrial heating applications.
One of the main advantages of mica heaters without external casing is their ultra-thin profile, typically between 1.5 mm and 2 mm, which enables fast and efficient heating.
The mica heater is now recognized as one of the most efficient and cost-effective heating solutions on the market, due to its ability to reduce energy consumption and operational costs.
Our mica heaters are meticulously crafted using high-quality resistance wire, wound around a central mica sheet and sealed between two additional outer mica layers.
This robust construction ensures durability and reliability, even in demanding industrial environments.
To meet your specific requirements, our mica heaters can be fully customized in terms of shape, holes, cutouts, slots, and even integrated temperature sensors.
This level of customization allows you to optimize your heating system for maximum performance and productivity.
Experience unmatched reliability and energy efficiency with Caldor heating solutions.
Contact us today to discuss your heating needs — our experts are ready to help you find the perfect solution for your business.
